Since the invention of assembly lines, manufacturing plants have been mass producing products at a fairly rapid pace. Assembly lines would incorporate a number of individuals to perform different tasks to complete the entire assembly. In times past, one of the areas where people were used was in the paint booths. It was in these paint booths that painters would use spray painting equipment to paint or stain different parts of the assembly. Today, most of the painting is automated and performed by machines.
Automation has changed manufacturing in a significant way. Properly calibrated machines have the ability to perform tasks in the exact same manner, every time without mistakes. It is for this reason that many manufacturing plants have chosen to manufacture products through automation. Automated painting is no different. Paint can be easily applied evenly and smoothly using automatic paint spraying machines with no blemishes or mistakes. Automatic paint spraying can be accomplished in a few different ways.
One way that manufacturing plants use paint spraying equipment is through the automated linear spray systems. This particular system is designed to paint flat surfaces. The paint sprayers are typically located above the surfaces to be painted and are stationary. Products are fed through the linear spray system through the use of conveyor belts. As the product moves through the spray system the paint sprayers are turned on. The motion of the conveyor belt is calibrated with the sprayers to ensure a uniform coat across the entire surface.
Another method that is used by manufacturing plants is the automated flat line spray system. This type of system is typically used for surfaces that have a complex shape. To ensure that the entire surface is coated completely, the spray guns are mounted above but they are in motion. As the materials are moved through the flat line paint system, the paint sprayers move in a perfectly calibrated motion to ensure that no part of the surface is unpainted. This motion can be a sweeping motion, circular motion, or in a specific series of motions to achieve the desired results.
For manufacturers who have large parts that need to be painted on both sides, they use a method that is similar to the flat line method. Instead of the products laying flat on a conveyor belt, the products are hung from a track system above the paint spraying system. The paint sprayers are located strategically around the entire area and are in motion to ensure a uniform coat on the entire surface of the product on both sides. The activity of the paint sprayers are usually calibrated to match the motion of the product moving across the track.
Automated paint spraying allows for manufacturers to get a uniform and beautiful finish on their products. Manufacturers will use a paint spraying system that works best for the type of material they produce. It is not uncommon to see a number of different systems used in the same manufacturing plant.
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